This sounds basic, however is an important tip when trying to cut part costs is to look at your printer settings and see how they can be optimised. For instance using the variable settings feature in Simplify 3D you can adjust layer heights, speeds and other settings once a height threshold has been achieved.
This tip is great for printing models using SLA & DLP, as resin can be a costly material to print with. With a correctly placed drain hole, parts require less material which is a lot easier on the supports as the overall part mass is reduced helping to combat suction forces
We usually recommend for non-structural aesthetic parts (30-40%), functional parts (60-70%) and for translucent parts (100%).
This tip sounds like an obvious one, however is there really a requirement for a 10mm wall thickness?
At SGD, we charge 50% more for higher quality prints because it takes almost double the amount of time to print. Does that engineering part really need to be printed in an ultra-fine quality or will a layer height of 0.3mm do?
Using the standard nozzle size of 0.4mm for 1000 x 1000 x 1000mm parts wouldn’t be as cost effective as using a 0.8mm nozzle. You’re delivering 50% of the material that could be achieved with the 0.8mm which will increase your print times and running costs. If you machines heating element can cope, go with a bigger nozzle diameter to help increase your material flow rate.
Avoid unnecessary waste by reducing the amount of support material used, this should be considered in the design stages to make the part as cost effective as possible. Try to avoid rafts / brims if possible as well, as this is wasted material instead research and invest in a more suitable build platform for this material type.
Don’t spend unnecessary time & money on creating a design or part that is already on the marketplace for free. Approach the licence owner about purchasing / leasing the licence if you wish to use it for commercial purposes.
Don’t waste unnecessary time on printing parts that are cheap, off the shelf. Instead incorporate these parts into your design to create a more robust, cost efficient product.
With extra finishes / post-processing this can be an unnecessary cost for parts.
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